Cylinder Head Measuring and Marking Machine

Technical Specification / Features :

Measuring parameters: various Inlet & exhaust Cam bore diameters & ovality , various Valve Guide bore diameters, ovality & taper , Spark Plug bore diameters, ovality & taper.

Total Measurement and analysis parameters : 35 ( Linear / Form and Geometry )

Cycle time ( Measurement + marking) : 65 Sec.

• Customised design, fully automatic measuring and marking machine for final inspection of Cy. Head at production line
• PLC based fully automated cycle including loading / unloading, measurement and marking operations with assurance of highest safety POKA/YOKE.
• Robotic automation ensure flexibility in applications single machine used for measurement of 7 different models of cylinder heads (common machine for different 3 & 4 cylinder engines heads).
• Minimum cycle time is achieved with use of two robots working simultaneously, in synchronised operating mode.
• On loading of component, automatic model identification is provided with Camera based image processing software.
• Automatic selection of measurement program for different models.
• Measurement system consist of multiple air gauging tools - multi-jet air plug mandrels for cam bore, valve guide bore and spark plug bore. ( option available for measuring mandrels with contact type inductive probing system )
• Based on model identification, automatically right tool is selected from the tool library.
• Powerful software for synchronised data acquisition, processing, reporting, storage and data transfer to main server.
• On-line thermal error corrections provided to ensure highly accurate measurements at ambient atmospheric conditions.
• Measurement cycle integrated with LASER marking machine for QR code marking on OK Components . Auto generated QR code linked to Component number, model, date and time , shift and operator.
• Industry 4.0 Compliance