Crankshaft Measuring and Marking Machine

Technical Specification / Features :

Measurement Parameters : Diameter and straightness & Roundness of various main journals and Pin journals including , Run-outs of various mainjournals w.r.t . Centre axis and end journal axis.

Total Measurement and analysis parameters : 88 ( Linear / Form and Geometry )

Cycle time ( Measurement + marking) : 65 Sec.

• Customised design for final inspection of crankshaft at production line all parameter measurements in single rotation.
• PLC based fully automated cycle including loading / unloading, measurement and marking operations with assurance of highest safety POKA/YOKE.
• Use of high precision miniature contact type inductive probs facilitated measurement of each main journal and Pin journal ( width 22 mm) in 3 Sections.
• Measurement system consist of 70 Nos of High precision miniature inductive probes and a high resolution rotary encoder.
• High speed data acquisition system provided for dynamic and synchronised measurement of multiple Journals simultaneously.
• Powerful software for dynamic and synchronised data acquisition, processing of heavy data, strong mathematical algorithm for analysis of cam profile parameters, reporting , storage and data transfer .
• On-line thermal error corrections provided to ensure highly accurate measurements at ambient atmospheric conditions.
• Automatic gradation of every main journal in 3 grades each with 6 m steps.
• Automatic sorting of OK / NOT OK components.
• On-line thermal error corrections provided to ensure highly accurate measurements at ambient atmospheric conditions.
• Data storage and sorting of measurement data of each component with unique identification and traceability of operator , date , time , Shift.
• Measurement cycle integrated with LASER marking machine for QR code marking on OK Components . Auto generated QR code
• Connectivity to the Local data server.
• Industry 4.0 Compliance